Precision Cortical Screws Manufacturer & Global Supplier
HCM Orthocare is a leading ISO 13485:2016 certified manufacturer, supplier, and exporter of high-precision Cortical Bone Screws (Cortex Screws) based in Gujarat, India. Engineered for rigidity, axial compression, and secure anchoring in dense cortical bone tissue, our surgical bone screws are widely utilized in orthopedic trauma fixation, interfragmentary compression, and bone plate stabilization.
Manufactured using state-of-the-art multi-axis CNC Swiss lathe machining, HCM Orthocare cortex screws conform strictly to international quality standards (ISO, CE, ASTM F136, ASTM F138). Available in both high-grade Titanium Alloy (Ti6Al4V ELI) and Stainless Steel (SS 316L), our cortical screws deliver superior fatigue resistance, biocompatibility, and optimal thread geometry to ensure minimal risk of shear failure or micro-motion intraoperatively.
Biomechanical Excellence & Product Features
Designed in collaboration with clinical orthopedic experts, our cortical screws feature optimized pitch and core diameter ratios to ensure maximal pull-out force and torque transmission in cortical bone structures.
Optimized Thread Profile
Features a small thread pitch and shallow thread depth tailored specifically for hard cortical bone, delivering maximum holding power and preventing micro-stripping.
Self-Tapping & Non-Self-Tapping
Available with cutting flutes for self-tapping insertion to shorten surgical procedure time, as well as conventional non-self-tapping formats for pre-tapped bone tunnels.
Medical-Grade Alloys
Fabricated from ISO-certified Ti6Al4V (ASTM F136) and Stainless Steel 316L (ASTM F138) to guarantee absolute tissue neutrality and corrosion resistance in long-term implantation.
Precision Drive Recess
Incorporates Hexagonal, Star Drive (Torx-compatible), and Cruciform socket drives to minimize driver slippage, cam-out, and screw head stripping during high-torque insertion.
Anatomical Profile & Countersinking
Low-profile, smooth spherical screw head designs prevent soft tissue irritation while facilitating flush seating into dynamic compression plates (DCP) and locking plates.
Strict Batch Traceability
100% optical inspection and dimensional verification. Each export batch carries full raw material heat traceability and laser-etched identification codes.
Technical Specifications — Cortical Screw Portfolio
HCM Orthocare offers a complete range of cortical screw diameters, lengths, and drive options engineered to meet clinical requirements across diaphyseal and metaphyseal trauma surgeries.
| Parameter | Specification & Standard |
|---|---|
| Outer Screw Diameters | 1.5 mm, 2.0 mm, 2.7 mm, 3.5 mm, 4.5 mm (Custom sizes on request) |
| Available Screw Lengths | 10 mm to 110 mm (in 2 mm increments) |
| Raw Material Standards | Titanium Alloy Ti6Al4V ELI (ISO 5832-3 / ASTM F136) Stainless Steel 316L (ISO 5832-1 / ASTM F138) |
| Quality Certifications | ISO 13485:2016 Quality Management, CE Certified |
| Drive Socket Types | Hex Drive (1.5mm, 2.5mm, 3.5mm), Star / Torx Drive (T8, T15, T25) |
| Thread Configuration | Fully Threaded, Partially Threaded (Lag Screw technique) |
| Tip Styles | Self-Tapping (Fluted cutting tip) & Non-Self-Tapping Round Tip |
| Surface Treatment | Electropolished (SS 316L), Type II Color Anodized (Titanium - Blue, Green, Gold) |
| Sterilization & Packaging | Supplied Non-Sterile in bulk export packs or Sterile in double-barrier Tyvek pouches |
| Compatible Systems | Dynamic Compression Plates (DCP), LC-DCP, Small & Large Fragment Trauma Kits |
Clinical Applications in Orthopedic Trauma
Cortical bone screws are the workhorse fasteners in reconstructive and emergency trauma surgery. Primary operative applications include:
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Diaphyseal Long-Bone Fractures: Securing compression and neutralizing plates to the femur, tibia, humerus, radius, and ulna.
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Interfragmentary Compression (Lag Screw Technique): Inserting cortical screws across simple spiral or oblique fracture lines to generate direct bone-on-bone compression prior to plating.
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Pelvic & Acetabular Fixation: Anchoring specialized reconstruction plates in complex pelvic ring injuries.
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Osteotomy Fixation: Securing alignment osteotomies in pediatric and adult corrective extremity surgeries.
Global OEM & Contract Manufacturing Services
As an established export house supplying medical devices to 50+ countries across South America, Europe, Africa, the Middle East, and Southeast Asia, HCM Orthocare offers complete OEM manufacturing solutions. We provide:
- Custom cortical screw designs based on technical CAD drawings or physical samples.
- Private labeling, custom color anodization, and specialized laser marking for overseas distributors.
- Comprehensive regulatory dossiers (Technical Files, CE documentation, Certificates of Analysis, ISO certificates) for seamless local health authority registration.
- Reliable inventory holding and rapid dispatch for bulk international orders.
Frequently Asked Questions
Common technical and procurement questions regarding our Cortical Screws.